1400+ Heidelberg Mercury
Offset presses web fed
1400+ Heidelberg Mercury
View Details Tensor 1400+ Heidelberg Mercury
2 towers of 4 units
2 towers of 4 units
2 control desks
width 1000 cm
cut off 630 cm
double parallel folding
One (1) Tensor T-1400 Series 4-High Towers, including:
Motorized #10 and #13 side sidelay
Motorized #10 side circumferential
Motorized unit to unit phasers
Motorized ink fountain rollers
Stainless steel clad cylinders
Reel type blanket lock-ups
Slit style plate lock-ups
Nylon ink vibrators
Spiral brush dampening
Swing down cast iron ink fountains with EPG remote ink control (28 keys per fountain)
Pneumatic throw-off for the ink feed, ink form, water form and impression
Insulated water trays
BE Style covers
Electrically interlocked safety guards
The 1400 series four-high stacked unit arrangement is designed and constructed for 35,000 cylinder revolutions per hour and each unit is furnished with the following:
One (1) Set of covered inking and dampening rollers
Two (2) Stainless steel clad blanket cylinders (per unit)
Four (4) Blanket cylinder eccentrics housed in a Timken bearing arrangement to reduce side frame wear and cylinder bounce
Two (2) T-Bar blanket lockup systems for an even draw down across the entire width of the blanket (reel type optional)
Two (2) Stainless steel clad plate cylinders (per unit)
Two (2) Ultra narrow gap 1/16" slit plate cylinders
Two (2) #10 and #13 sidelay adjustment mechanisms for plate cylinders: adjustment +1/8" (+3.3mm)
One (1) Running circumferential register mechanism for #10 side plate cylinder, adjustable to +1/16" (+1.6mm) (per unit) controlled from operator's side of the unit.
Two (2) Swing down cast iron ink fountains for rapid, easy color clean up with EPG remote inking system and self-sealing ink fountain ends
Two (2) Eight roller continuous feed undershot inking systems geared to press speed with manually rotatable ink fountain rollers
Four (4) Ink vibrators with Pyramid covering
Six (6) Form roller throw-off bars: located on the outside of the rollers, eliminating ink build up on the inside of the rollers
Two (2) Spiral brush dampener systems with independent variable speed dampener fountain rollers
One (1) Set of safety guards with interlocked safety switches
One (1) Drive Side oil bath gear housing with self-contained mechanical pump
One (1) Centralized grease lubrication system operator and drive side
Two (2) Plexiglas drive side doors for easy daily inspection
One (1) Set of spiral bevel ring and pinion gears for better mesh, longer life, quieter and smoother running at high speeds.
One (1) Pneumatic control of ink, water and impression
Blankets with bars & packing as needed for this press
Four (4) Wash-up devices (4 per location)
Web lead rollers (pipe rollers) as needed for each tower addition
One (1) top iron brackets
One (1) torque wrench sets for blankets
One (1) Unit spare parts package
One (1) EPG spare parts package
Drive System (Shaft less)
The 4-high towers will be driven by a footprint shaft less drive system.
Drives and Motors:
One (1) drive and control cabinets for T-1400 4-highs, with the following equipment and functions:
AC drive with choke and main breaker
100 HP Motor, including encoders, fan radiator
Motion controller for electrical shaft
Distributed PLC logic and remote I/O
E-stop and interlock logics according to category three
Inch, inch reverse, crawl and auto start sequencing
Synchronization software for fast synchronization of
footprint tower during start-up
Pneumatic throw offs
One (1) Operating consoles, with the following equipment and functions, each including:
One (1) 17” touchscreen display for Press Control
Graphics layout display, configuration, E-stop and interlock logics for units
Integrated lateral and circumferential register control
Water pan and ink fountain controls
Run and offset function keypad
One touchscreen display (17”) for EPG system + PC
Keypad for EPG functions
Painted Silver Grey
Remote Inking System
One (1) EPG computer ink key control systems (one for each tower), each including:
One (1) KeyColor C Console integrated into press console
Eight (8) Fountains with twenty-eight (28) ink keys per fountain
One (1) AutoSet/AutoPage Ink Pre-setting System (CIP Interface)
Plate Bender & Punch
One (1) Burgess Autobend automatic,
One (1) Burgess model WL2444-C plate punch
One (1) Burgess RCB-3343 register board
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