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1400+ Heidelberg Mercury

Tensor

  • 1342571
  • 2009
  • Romania
  • Printing machines
  • Offset presses web fed
  • Tensor
  • 1400+ Heidelberg Mercury

View Details Tensor 1400+ Heidelberg Mercury

  • 2009
  • 4
  • Heidelberg Mercury

    1999

    2 towers of 4 units

    Tensor 1400

    2009

    2 towers of 4 units

    2 control desks

    width 1000 cm

    cut off 630 cm

    double parallel folding
    One (1) Tensor T-1400 Series 4-High Towers, including:

     Motorized #10 and #13 side sidelay
     Motorized #10 side circumferential
     Motorized unit to unit phasers
     Motorized ink fountain rollers
     Stainless steel clad cylinders
     Reel type blanket lock-ups
     Slit style plate lock-ups
     Nylon ink vibrators
     Nylon micrometrics
     Spiral brush dampening
     Swing down cast iron ink fountains with EPG remote ink control (28 keys per fountain)
     Pneumatic throw-off for the ink feed, ink form, water form and impression
     Four-sided platforming
     Insulated water trays
     BE Style covers
     Electrically interlocked safety guards
    The 1400 series four-high stacked unit arrangement is designed and constructed for 35,000 cylinder revolutions per hour and each unit is furnished with the following:
    One (1) Set of covered inking and dampening rollers
    Two (2) Stainless steel clad blanket cylinders (per unit)
    Four (4) Blanket cylinder eccentrics housed in a Timken bearing arrangement to reduce side frame wear and cylinder bounce
    Two (2) T-Bar blanket lockup systems for an even draw down across the entire width of the blanket (reel type optional)
    Two (2) Stainless steel clad plate cylinders (per unit)
    Two (2) Ultra narrow gap 1/16" slit plate cylinders
    Two (2) #10 and #13 sidelay adjustment mechanisms for plate cylinders: adjustment +1/8" (+3.3mm)
    One (1) Running circumferential register mechanism for #10 side plate cylinder, adjustable to +1/16" (+1.6mm) (per unit) controlled from operator's side of the unit.
    Two (2) Swing down cast iron ink fountains for rapid, easy color clean up with EPG remote inking system and self-sealing ink fountain ends
    Two (2) Eight roller continuous feed undershot inking systems geared to press speed with manually rotatable ink fountain rollers
    Four (4) Ink vibrators with Pyramid covering
    Six (6) Form roller throw-off bars: located on the outside of the rollers, eliminating ink build up on the inside of the rollers
    Two (2) Spiral brush dampener systems with independent variable speed dampener fountain rollers
    One (1) Set of safety guards with interlocked safety switches
    One (1) Drive Side oil bath gear housing with self-contained mechanical pump
    One (1) Centralized grease lubrication system operator and drive side
    Two (2) Plexiglas drive side doors for easy daily inspection
    One (1) Set of spiral bevel ring and pinion gears for better mesh, longer life, quieter and smoother running at high speeds.
    One (1) Pneumatic control of ink, water and impression

    Miscellaneous

     Blankets with bars & packing as needed for this press
     Four (4) Wash-up devices (4 per location)
     Web lead rollers (pipe rollers) as needed for each tower addition
     One (1) top iron brackets
     One (1) torque wrench sets for blankets

    Spare Parts

     One (1) Unit spare parts package
     One (1) EPG spare parts package
    Drive System (Shaft less)

    The 4-high towers will be driven by a footprint shaft less drive system.

    Drives and Motors:

    One (1) drive and control cabinets for T-1400 4-highs, with the following equipment and functions:

     AC drive with choke and main breaker
     100 HP Motor, including encoders, fan radiator
     Motion controller for electrical shaft
     Distributed PLC logic and remote I/O
     E-stop and interlock logics according to category three
    safety regulations
     Inch, inch reverse, crawl and auto start sequencing
     Synchronization software for fast synchronization of
    footprint tower during start-up
     Pneumatic throw offs
     Synchronization sensors


    Consoles:

    One (1) Operating consoles, with the following equipment and functions, each including:

     One (1) 17” touchscreen display for Press Control
    System, including:
     Press speed
     Graphics layout display, configuration, E-stop and interlock logics for units
     Integrated lateral and circumferential register control
     Alarm history
     Status indication
     Water pan and ink fountain controls

     Run and offset function keypad
     One touchscreen display (17”) for EPG system + PC
     Keypad for EPG functions
     Painted Silver Grey



    Remote Inking System

    One (1) EPG computer ink key control systems (one for each tower), each including:
     One (1) KeyColor C Console integrated into press console
     Eight (8) Fountains with twenty-eight (28) ink keys per fountain
     One (1) AutoSet/AutoPage Ink Pre-setting System (CIP Interface)


    Plate Bender & Punch

     One (1) Burgess Autobend automatic,
    double-sided bender
     One (1) Burgess model WL2444-C plate punch
     One (1) Burgess RCB-3343 register board
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